Pilot20 Freeze Dryer

Pilot20 Pilot Production Freeze Dryer

The Pilot20 pilot production freeze dryer is the ideal machine to stabilize batches. It has the same features of production freeze drying units. Which means you will have a seamless technology transfer process from lab to commercial production.

Technical Details

  • All in one design, all machinery involved the operation of freeze dryer correct mount on a steel frame, covered in a stainless steel box. All sides doors can be opened for maintenance. Casters and height-adjustable feet installed for each move and settle.
  • Vacuum pump external install besides freeze dryer, easy maintenance.
  • Drying chamber, ice condenser and internal accessories (shelves, plates, trays, coils, fittings) are fabricated from high quality stainless steel.
  • Stainless steel door, with window, with illuminator.
  • Professional control system:
    • Based on PLC and user-friendly touch screen.
    • Automatic and semi-automatic running.
    • Key components working information display.
    • Freeze drying recipes management.
    • Freeze drying data and curve alive display.
    • Logic interlock avoid mis-operation, parts damage and freeze drying fail.
    • Alarm information.
    • Debug model.
  • Touch screen flexible install left, right or upper side of drying chamber door.
  • Bulk type or stoppering type shelves can be selected.
  • Bulk type shelves, all plates are fixed, fit bulk materials drying in trays.
  • Stoppering shelves, plates are flexible, can move up or down, fit vaccines that drying in vials and later capping under vacuum environment.
  • Efficient design of shelves, plates cooling and heating rate >1C/min.
  • Efficient design of ice condenser, cooled by coolant direct expand, lowest -85C.

 

Extraordinary Performance

  • Chamber wall and plates roughness Ra<0.4um.
  • Shelves flatness <0.5mm/m.
  • Shelves Temp. -55C ~ +70C
  • Temperature Variance <+/-1C.
  • Shelves cooling +20C ~ –40C within 60min.
  • Shelves heating –40C to +20C within 60min.
  • Condenser cooling +20C to –40C within 30min.
  • Condenser lowest –85C.
  • System final vacuum <1Pa, atmosphere to 0.1mbar < 30min.
  • Vacuum leakage ≤5x10-2mbarL/s.

Parameters

ModelPilot20
PurposePilot Production
Scale-up
Stabilize Batches
Technology Transfer
Capacity
Bulk Material
20L @10mm thick
30L @ 15mm thick
Capacity
Vaccine Vials
2R *7750pcs
6R *3960pcs
10R *3300pcs
No. of Shelves5 + 1
Shelves Size510*810mm
Useable Shelves Area2.06m2
Shelves Clearance100mm
Shelves Temp.-55 to +80C
Condenser Capacity20Kgs/24hrs, 40Kgs/batch
Condenser Temp.<-80C
Final Vacuum<1Pa
Power12Kwh
Size W*D*H1300*2200*2100mm
Additional Information
Vacuum Pump Flow32m3
CompressorCascade

Inquiry This Product

    Message
    Name*
    Email*
    Company*
    Web*

    Have you any questions or need any consultation service!

    We’re always interested in new challenges. Please don’t hesitate to get in touch with us regarding your project.