The Pilot20 pilot production freeze dryer is the ideal machine to stabilize batches. It has the same features of production freeze drying units. Which means you will have a seamless technology transfer process from lab to commercial production.
- All in one design, all machinery involved the operation of freeze dryer correct mount on a steel frame, covered in a stainless steel box. All sides doors can be opened for maintenance. Casters and height-adjustable feet installed for each move and settle.
- Vacuum pump external install besides freeze dryer, easy maintenance.
- Drying chamber, ice condenser and internal accessories (shelves, plates, trays, coils, fittings) are fabricated from high quality stainless steel.
- Stainless steel door, with window, with illuminator.
- Professional control system:
- Based on PLC and user-friendly touch screen.
- Automatic and semi-automatic running.
- Key components working information display.
- Freeze drying recipes management.
- Freeze drying data and curve alive display.
- Logic interlock avoid mis-operation, parts damage and freeze drying fail.
- Alarm information.
- Debug model.
- Touch screen flexible install left, right or upper side of drying chamber door.
- Bulk type or stoppering type shelves can be selected.
- Bulk type shelves, all plates are fixed, fit bulk materials drying in trays.
- Stoppering shelves, plates are flexible, can move up or down, fit vaccines that drying in vials and later capping under vacuum environment.
- Efficient design of shelves, plates cooling and heating rate >1C/min.
- Efficient design of ice condenser, cooled by coolant direct expand, lowest -85C.
- Chamber wall and plates roughness Ra<0.4um.
- Shelves flatness <0.5mm/m.
- Shelves Temp. -55C ~ +70C
- Temperature Variance <+/-1C.
- Shelves cooling +20C ~ –40C within 60min.
- Shelves heating –40C to +20C within 60min.
- Condenser cooling +20C to –40C within 30min.
- Condenser lowest –85C.
- System final vacuum <1Pa, atmosphere to 0.1mbar < 30min.
- Vacuum leakage ≤5x10-2mbarL/s.
|20L @10mm thick
30L @ 15mm thick
|No. of Shelves||5 + 1|
|Useable Shelves Area||2.06m2|
|Shelves Temp.||-55 to +80C|
|Condenser Capacity||20Kgs/24hrs, 40Kgs/batch|
|Vacuum Pump Flow||32m3|